IoT for HVAC and chiller manufacturers

A chiller or a rooftop unit already knows a great deal about itself, and keeps it in a controller nobody is standing next to. Reading that controller and a few added sensors over cellular puts every unit you have shipped in front of your service team.

A technician in a hi-vis vest kneels at the open panel of an air-cooled chiller on a flat roof

What a chiller or HVAC fleet needs to answer

Is it delivering its duty

Supply and return temperature, side by side over time, show whether the unit is doing the job it was sold to do.

Why did it trip

An alarm on its own is a callout. An alarm with the pressures and currents from the minutes before it is a diagnosis.

Is it getting worse

The same duty at a higher current this year than last is the earliest sign of a unit that needs attention, and it only shows in a record.

What gets read on a chiller or HVAC unit

A starting list, not a fixed kit. The ports are set from the dashboard, so the same controller takes a different mix of sensors on a different model.

SignalHow it is readWhat it tells you
Supply and return temperature1-Wire or PT1000 probes on the pipeworkWhether the unit delivers its duty
Refrigerant pressuresAnalogue pressure transducersHigh and low side behaviour before a trip
Compressor and fan currentClamp-on current sensors over RS485Run time, staging and rising load
General alarmDry contact on a digital inputA fault, the moment it happens
Unit controllerRS485 Modbus RTU, from your register mapSetpoints, operating states and alarm codes

Four ports on one controller, and RS485 devices share a bus, so most of this list fits on a single unit.

What your service team sees across the fleet

One machine reporting is a gadget. Every machine you have shipped reporting to the same place is a service business.

Every unit in the field, on one screen

Each machine reports to the same cloud. Your service desk sees which units are running, which are in alarm and which have gone quiet, before the customer calls.

Dealers and customers see only their own

Accounts nest: you sit above your dealers, and each dealer above its customers. A parent account cannot grant more than it holds, and a unit can be shared with a service company without handing over a login.

A record you can export

Readings and events are stored with their time and export to Excel, for a warranty claim, a service report or a disagreement about what happened and when.

Your own systems, through the API

A REST API with scoped tokens covers what the dashboard covers, so fleet data can feed your service system, your ERP or your customer portal directly.

How it fits into your product

Power from the machine

The controller takes 6 to 32 V DC, so it runs from a 12 or 24 V supply already on the machine. Its internal rechargeable battery keeps it reporting after the machine loses power, which is when the reading matters most.

Cellular, so nothing depends on the site

It connects over 4G-LTE from wherever the machine is installed. There are no Wi-Fi credentials to collect and no IT department to convince at each customer.

Your controller, over Modbus

If the machine already has a controller with an RS485 Modbus RTU port, give us its register map and we add it as a supported device. Its values and alarms then arrive alongside the sensor readings.

Your name on the dashboard and the apps

The web dashboard is served on your domain with your name, logo and colours, and the iOS and Android apps are published under your own developer accounts. Your customers log in to your product.

Nothing lost in an outage

Readings are held on the device while the network is down and sent in order when it returns, so the record has no gap where the incident was.

Sensors from the catalog for this equipment

Frequently asked questions

The unit already reports to the building management system. Why add this?

A building management system belongs to the building owner and stops at the site boundary. This reports to you, the manufacturer, across every site, without asking each owner for a way into their network.

Can it read our unit controller?

If the controller has an RS485 Modbus RTU port, yes. You supply the register map and we add it as a supported device.

Do you sell the controller on its own, or with the cloud?

Either. Every controller comes with OmniCloud included, and the REST API does what the dashboard does if you would rather build your own front end on top of it.

What do you need from us to start?

The supply voltage available on the machine, the signals you want reported, the register map if the machine has a Modbus controller, and how your dealers and customers should be separated. A first batch on machines already in the field is the usual way to begin.

How is the firmware kept up to date once units are in the field?

Over the air, by cellular. Where there is no network at all, the unit raises its own Wi-Fi access point and takes the update from a phone or laptop beside it.

Tell us about the machine

What it is, what you want it to report, and who needs to see which units. We come back with how the controller wires in and how the accounts would be laid out.

Talk to us →