Motors that vibrate before they fail. Lines that drop from 95% OEE to 78% without anyone noticing until end of shift. Compressors burning money through leaks. OmnIoT brings machine telemetry, PLC data, and energy metering into one cloud and one branded mobile app for your maintenance team.
Plant operators, OEMs, and facility managers share the same platform. Integration depth and data paths differ.
You run a production facility with machines that break, lines that slow, and energy meters that tell a story only after the bill arrives. You need real-time machine telemetry, OEE tracking, and alerts before the downtime, not after.
You sell machines into factories and your customers want visibility into the ones they bought. You need a connected layer you can ship with every machine: your brand, your dashboard, your mobile app, as an upsell revenue stream or warranty differentiator.
You run HVAC, pumps, compressed air, or water infrastructure for industrial buildings. You need condition monitoring, energy telemetry, and alerting that routes to the right technician based on asset, severity, and shift.
Modular hardware. Any sensor with RS485, analog, or I2C output plugs in. PLC integration is first-class: Modbus TCP/RTU and OPC-UA read directly from your existing controllers.
Triaxial vibration sensors on motors, pumps, bearings. FFT analysis, RMS trending, bearing frequency detection. Early warning before failure.
PT100, PT1000, thermocouple inputs for motor windings, bearings, process fluids. Optional IR point sensors for hot-spot detection.
CT clamps and energy meters via Modbus RTU. Per-machine energy consumption, power factor, three-phase balance. OEE and energy-per-unit analysis.
Pressure transducers for hydraulics, compressed air, fluid processes. Flow meters for water, oil, and utility lines. Leak detection via flow pattern analysis.
Facility-wide temperature, humidity, CO2, dust, noise. HVAC optimization, worker comfort, regulatory reporting.
Modbus TCP and RTU gateways read from PLCs (Siemens, Allen-Bradley, Schneider, Mitsubishi) and OPC-UA sources. Write control where needed. Respects the PLC as the real-time controller.
Sensor data is the input. Workflows are what makes it useful. OmniCloud ships with the workflows industrial operations need on day one.
Per-machine real-time view. Running, idle, fault, maintenance. Running hours, cycle count, last fault code. One site operator, many machines, one dashboard.
Availability, performance, quality per machine and per shift. Downtime reason codes. Trending and benchmarking across lines and sites.
Vibration and temperature trends against asset-specific baselines. Alerts when a pattern suggests bearing wear, unbalance, looseness, or misalignment. Not magic; real signal processing on reliable sensors.
Alerts routed to the right technician based on asset, severity, and shift. Acknowledgement flow, escalation, SLA tracking. Push, email, Telegram.
Energy-per-unit tracking. Peak demand analysis. CO2 reporting. Critical for ISO 50001 and corporate sustainability programs.
Branded iOS and Android app for technicians. Asset lookup, fault history, work order tracking, photo-attached service notes. Offline-tolerant for basement equipment rooms.
Your SCADA and PLCs run the plant in real time. OmnIoT sits above them: reading every data point, aggregating across machines and across sites, pushing alerts to the right technicians, feeding your MES and ERP via clean REST and MQTT APIs. Your branded mobile app, your multi-tenant cloud, your asset dashboards. Delivered as one product rather than integrated from six vendors.
For the cost and timeline math behind choosing a full-stack platform over building infrastructure yourself, read the real cost of building on AWS IoT Core.
Any sensor with RS485 Modbus RTU, analog, or I2C output plugs into our controllers directly. PLC integration is via Modbus TCP, Modbus RTU, or OPC-UA, covering Siemens S7, Allen-Bradley ControlLogix/CompactLogix, Schneider Modicon, and Mitsubishi. For proprietary protocols, a gateway integration is part of an ODM engagement.
It does not have to, and usually should not. Your SCADA is real-time plant control; our platform sits above it, aggregating data to the cloud, providing mobile apps, and feeding your MES or ERP via REST and MQTT APIs. Full SCADA replacement is possible in a greenfield engagement but is rarely the right scope for a full-stack IoT platform.
Yes. OmniCloud runs in production across agriculture and aquaculture today, with industrial-grade hardware, hardened cellular firmware, and a multi-tenant cloud that scales across sites, tenants, and asset types.
Yes, at the level of signal processing and alerting: vibration RMS trending, FFT analysis, temperature pattern detection, asset-specific baselines. Full AI-based prescriptive maintenance (recommending specific actions from failure mode models) is a more specialized engagement and typically requires custom data science work. We are honest about that distinction.
Facility Ethernet and WiFi are the default. Cellular (4G LTE) is used for remote or isolated installations. Most factories have a stable network; the controllers are designed to work through short outages with local buffering.
Typical pilots run 8 to 16 weeks from kickoff to machines live. The variability is driven by PLC integration depth and cybersecurity approval cycles in industrial networks. First pilot is typically 3 to 10 machines before scaling.
Quoted per scope. Pilot tier starts in the low to mid five figures USD for hardware, PLC integration, and NRE. Production scales to per-machine hardware costs plus a per-user or per-site SaaS fee. PLC integration complexity is the biggest variable; sites with standard Modbus TCP PLCs are cheaper than sites with mixed legacy protocols.
We respect industrial network segmentation. Controllers sit on the plant network, communicate outbound over TLS only, and never require inbound access. All MQTT traffic is authenticated and encrypted. Security documentation and audit packages are part of the engagement for customers with strict IT policies.
Every engagement starts with a 30-minute call. No deck, no pitch. Just your machines, your PLCs, and what is blocking you from the monitoring you want.
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