Remote pump station monitoring

A booster or transfer station is visited on a round and noticed when pressure drops at the far end of the network. A controller in the station reports pressure, flow, motor current and fault state over cellular, so a pump that trips at night is a message, not a morning of complaints.

A maintenance worker walks with a clipboard past a row of large blue centrifugal pumps in a water booster station

What goes wrong without it

A trip at night

A pump trips after the last round and the duty pump carries the station alone, or does not.

Running is not pumping

A motor drawing current with no flow is a dry run or a closed valve. From a run lamp it looks healthy.

Wear that nobody charts

The same duty at rising current or falling pressure over months is a pump heading for failure.

What gets read in a pump station

SignalHow it is readWhat it tells you
Suction and discharge pressureAnalogue pressure transducersWhether the station delivers
FlowElectromagnetic flow meter over RS485Volume moved, and dry running
Motor currentClamp-on current sensor over RS485, per pumpRun time, load and wear
Run and faultDry contacts on digital inputsStarts, stops and trips
DriveRS485 Modbus RTU, from its register mapSpeed and fault codes from the variable speed drive

Four ports on one Genesis controller, and RS485 devices share a bus, so most sites need one unit.

From a reading to the person on call

Thresholds per point

Minimum and maximum on each sensor, with alerts to the people on the list. Acknowledgement is recorded against the alarm, so a handover shows what was already seen.

Nothing lost when the link drops

Readings are stored on the controller with their time and sent in order when coverage returns, so the record has no gap where the incident was.

A history you can hand over

Full-resolution history, exported to Excel for a report, an insurer or a contractor, or pulled into your own system through the REST API.

Contractors see what they maintain

A device can be shared with a service company without sharing a login, and they see nothing else on your account.

Sensors and pages for this application

Frequently asked questions

Can one controller cover a station with several pumps?

Yes. RS485 devices share a bus and there are four ports, and each sensor is filed against its own pump.

Does it replace the pump controller?

No. The pump controller runs the station. This one watches and reports, and can switch a relay on a simple rule where that helps.

Does it need a network or a power supply at the site?

Neither. The controller connects over 4G-LTE and runs on its rechargeable battery, with solar or a 6 to 32 V DC supply where readings need to be frequent.

Can we keep the instruments already installed?

Usually, yes. Over fifty sensor types are supported today and more are added on request, including RS485 Modbus instruments from their register map.

Tell us about the site

What needs watching, which instruments are already there, and whether the site has power and coverage. We come back with what a Genesis would read and what the installation involves.

Talk to us →