Standby generator monitoring

A standby generator fails between tests and nobody knows until the mains does. A controller beside the set reports fuel, run state, mains presence and the engine controller alarms over cellular, every day, so a set that will not start is found before the outage that needs it.

An engineer inspects a large diesel standby generator set in the basement generator room of a building

What goes wrong without it

The tank was low

Fuel used in tests and lost to time is not topped up, and the set runs out partway through the outage.

The fault was already there

An alarm on the engine controller sat on its display for weeks, in a room nobody visits between tests.

Nobody can say what happened

After an outage the question is when the mains failed, when the set started and what it carried. Without a record, that is a guess.

What gets read on a generator

SignalHow it is readWhat it tells you
Fuel levelLevel sensor in the day tank, RS485 or analogueRunning time left, and fuel that goes missing
Run stateDry contact on a digital inputEvery start and stop, and run hours
Mains presenceSupply sense on a digital inputWhen the outage began and ended
Output currentClamp-on current sensor over RS485The load the set actually carried
Engine controllerRS485 Modbus RTU, from its register mapAlarms, battery voltage and its own counters
Room temperature1-Wire or PT1000 probeA generator room that is too hot or too cold to start reliably

Four ports on one Genesis controller, and RS485 devices share a bus, so most sites need one unit.

From a reading to the person on call

Thresholds per point

Minimum and maximum on each sensor, with alerts to the people on the list. Acknowledgement is recorded against the alarm, so a handover shows what was already seen.

Nothing lost when the link drops

Readings are stored on the controller with their time and sent in order when coverage returns, so the record has no gap where the incident was.

A history you can hand over

Full-resolution history, exported to Excel for a report, an insurer or a contractor, or pulled into your own system through the REST API.

Contractors see what they maintain

A device can be shared with a service company without sharing a login, and they see nothing else on your account.

Sensors and pages for this application

Frequently asked questions

Does the controller keep working during the outage?

Yes. It runs on its own rechargeable battery and reports over cellular, so the outage is when it is most useful.

Can it start a test run remotely?

It can switch an output on a command, wired to a remote start input on the engine controller. Whether to allow that is the site owner's decision, and the engine controller stays in charge of the start.

Does it need a network or a power supply at the site?

Neither. The controller connects over 4G-LTE and runs on its rechargeable battery, with solar or a 6 to 32 V DC supply where readings need to be frequent.

Can we keep the instruments already installed?

Usually, yes. Over fifty sensor types are supported today and more are added on request, including RS485 Modbus instruments from their register map.

Tell us about the site

What needs watching, which instruments are already there, and whether the site has power and coverage. We come back with what a Genesis would read and what the installation involves.

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